Instrumentation and process control
Chapter-01
(Error)
    -Asiqur Rahman Milon,EETE-DIU,EEE-IEB(Con)
What is Error?
- Instrument error refers to the combined accuracy and precision of a measuring instrument, or the difference between the actual value and the value indicated by the instrument (error). Measuringinstruments are usually calibrated on some regular frequency against a standard.

Types of Error?

- Types of Error

Error can be classified into three types:

1. Gross error
2. Systematic error
3. Random error


1. Gross error-
These error are mainly covers-
a)Human Error
b)Misreading of instrument
c)Incorrect adjustment
d)Improper application
e)Computational mistakes

These Error can be minimized by adopting this two steps-
1)Great care should be taken in reading and recording the data
2)Two or three more reading should be taken for the quantity under measurement.

2. Systematic error


The systematic error can be classified into three types
• Instrumental error
• Environmental error
• Observation error

Instrumental error:


The instrumental error occurs due to three reasons
• Due to inherent short comings of the instruments
• Due to the misuse of the instruments
• Due to the loading effect.


Inherent shortcomings


These errors are due to construction, calibration and operation of instruments or measuring devices. Due to this error the instruments may read too high or too low.

For example, if the spring of permanent magnet has become very weak, then the instrument will always read very high.

To avoid these types of error

• The procedure of measurement must be carefully planned.
• Correction factors must be applied after determining the instrument errors
• An instrument can be re-calibrated carefully.


Misuse of the instrument


When a good instrument is used in a unintelligent manner then it results in misuse of the instruments, thereby producing poor initial adjustment and zero adjustments.


Loading effect


The loading effect occurs due to improper use of the instrument for measuring work.
For e.g. a well calibrated voltmeter may well mislead voltage when connected across a high resistance circuit. Similarly when the same voltmeter is connected across a low resistance value then it may give more dependable reading.

3.Environmental Errors-
These Error are due to external conditions during measurement.
a)Dusty Environment
b)Temperature change
c)Humidity
d)Vibrations
e)External magnetic fields
f)External Electrostatic field

3)Observational Errors
As the name suggests, these types of errors occurs due to wrong observations or reading in the instruments particularly in case of energy meter reading. The wrong observations may be due to PARALLAX. In order to reduce the PARALLAX error highly accurate meters are needed: meters provided with mirror scales.

3. Random error


These types of error remain after gross error and systematic error which can be totally reduced. These errors are due to small factors which changes very often from instrument to the other instrument. These errors are also due to unknown cases which are also called residual error.


Different Types of Errors in Measurement and Measurement Error Calculation

Error Formula
The measurement of an amount is based on some international standards which are completely accurate compared with others. Generally, measurement of any quantity is done by comparing it with derived standards with which they are not completely accurate. Thus, the errors in measurement are not only due to error in methods, but are also due to derivation being not done perfectly well. So, 100% measurement error is not possible with any methods.
It is very important for the operator to take proper care of the experiment while performing on industrial instruments so that the error in measurement can be reduced. Some of the errors are constant in nature due to the unknown reasons, some will be random in nature,  and the other will be due to gross blunder on the part of the experimenter.

Errors in Measurement System

An error may be defined as the difference between the measured value and the actual value. For example, if the two operators use the same device or instrument for finding the errors in measurement, it is not necessary that they may get the similar results. There may be a difference between both measurements. The difference that occurs between both the measurements is referred to as an ERROR.
Sequentially, to understand the concept of errors in measurement, you should know the two terms that define the error. They are true value and measured value. The true value is impossible to find out the truth of quantity by experimental means. It may be defined as the average value of an infinite number of measured values. Measured value can be defined as the estimated value of true value that can be found by taking several measured values during an experiment.

Types of Errors in Measurement System

Generally errors are classified into three types: systematic errors, random errors and blunders.
1) Gross Errors
2) Blunders
3) Measurement Errors
Systematic Errors
  • Instrumental Errors
  • Environmental Errors
  • Observational Errors 
  • Theoretical Errors
Random Errors
Types of Errors in Measurement System
Types of Errors in Measurement System
1) Gross Errors
Gross errors are caused by mistake in using instruments or meters, calculating measurement and recording data results. The best example of these errors is a person or operator reading pressure gage 1.01N/m2 as 1.10N/m2. It may be due to the person’s bad habit of not properly remembering data at the time of taking down reading, writing and calculating, and then presenting the wrong data at a later time. This may be the reason for gross errors in the reported data, and such errors may end up in calculation of the final results, thus deviating results.
2) Blunders
Blunders are final source of errors and these errors are caused by faulty recording or due to a wrong value while recording a measurement, or misreading a scale or forgetting a digit while reading a scale. These blunders should stick out like sore thumbs if one person checks the work of another person. It should not be comprised in the analysis of data.
3) Measurement Error
The measurement error is the result of the variation of a measurement of the true value. Usually, Measurement error consists of a random error and systematic error. The best example of the measurement error is, if electronic scales are loaded with 1kg standard weight and the reading is 10002grams, then
The measurement error is = (1002grams-1000grams) =2grams
Measurement Errors are classified into two types: systematic error and random errors
Systematic Errors
The Systematic errors that occur due to fault in the measuring device are known as systematic errors. Usually they are called as Zero Error – a positive or negative error. These errors can be detached by correcting the measurement device. These errors may be classified into different categories.
Systematic Errors
Systematic Errors
In order to understand the concept of systematic errors, let us classify the errors as:
  • Instrumental Errors
  • Environmental Errors
  • Observational Errors
  • Theoritical
Instrumental Errors
Instrumental errors occur due to wrong construction of the measuring instruments. These errors may occur due to hysteresis or friction. These types of errors include loading effect and misuse of the instruments. In order to reduce the gross errors in measurement, different correction factors must be applied and in the extreme condition instrument must be recalibrated carefully.
Environmental Errors
The environmental errors occur due to some external conditions of the instrument. External conditions mainly include pressure, temperature, humidity or due to magnetic fields. In order to reduce the environmental errors
  • Try to maintain the humidity and temperature constant in the laboratory by making some arrangements.
  • Ensure that there shall not be any external electrostatic or magnetic field around the instrument.
Observational Errors
As the name suggests, these types of errors occurs due to wrong observations or reading in the instruments particularly in case of energy meter reading. The wrong observations may be due to PARALLAX. In order to reduce the PARALLAX error highly accurate meters are needed: meters provided with mirror scales.
Theoretical Errors
Theoretical errors are caused by simplification of the model system. For example, a theory states that the temperature of the system surrounding will not change the readings taken when it actually does, then this factor will begin a source of error in measurement.
Random Errors
Random errors are caused by the sudden change in experimental conditions and noise and tiredness in the working persons. These errors are either positive or negative. An example of the random errors is during changes in humidity, unexpected change in temperature and fluctuation in voltage. These errors may be reduced by taking the average of a large number of readings.
Random Errors
Random Errors

Measurement Error Calculation

There are several ways to make a reasonable measurement error calculation such as estimating random errors and estimating systematic errors.
Estimating Random Errors
There are a number of ways to make a reasonable estimate of the random error in a particular measurement. The best way is to make a series of measurements of a given quantity (say, x) and calculate the mean and standard deviation (x ̅  & σ_x ) from this data.
The mean x ̅   is defined as
mean X bar
Where, Xi is the result of the i th measurements
‘N’ is the number of measurements
The standard variation is given by
standard variation alpha x
If a measurement is repeated many times, then 68% of the measured valves will drop in the range  x ̅ ± σ_x
We become more positive that , is an accurate representation of the true value of the quantity x ̅ . The standard deviation of the mean σ_x is defined as
σ_(x ̅  )=σ_xN
The quantity σ_x is a good estimate of our uncertainty in  x ̅.  Notice that the measurement precision increases in proportion to √N  as we increase the number of measurements. The following example will clarify these ideas. Assume you made the following five measurements of a length:
Error Calculations
Error Calculations
Therefore, the result is 22.84±.08mm
In some cases, it is hardly useful to repeat a measurement many times. In that situation, you can estimate frequently the error by taking account of the smallest division of the measuring instrument.
For example, when using a meter stick, one can measure, perhaps a half or sometimes even a fifth of a millimeter. So, the absolute error would be estimated to be around 0.5 mm or 0.2 mm.
Thus, this is all about the various types of errors in measurement and error measurement calculation